The Complete Process Of Manufacturing Custom Ski Jackets

Introduction

Creating a custom ski jacket isn't just about picking a color or adding a logo — it's a precise, multi-step process that blends design, material science, and advanced production techniques. At Eleserber, we help outdoor and ski brands around the world transform ideas into high-performance, market-ready apparel. In this guide, we'll walk through the entire manufacturing journey, so you know exactly what it takes to bring your vision to life.

Step 1: Design & Technical Specification

Every great product starts with a concept. But to move from idea to production, brands need detailed technical specifications.

• CAD drawings or design sketches showing panels, zippers, and pocket placements
• Selection of features: detachable hood, ventilation zips, powder skirt, etc.
• Sizing, fit type (regular, slim, oversized)
• Decoration methods (embroidery, printing, silicone logos)

Tip: A clear and complete tech pack reduces misunderstandings and speeds up sampling.

Step 2: Fabric & Trims Selection

Functionality defines outdoor gear. The choice of materials can determine comfort, waterproof rating, and overall durability.

Outer shell:

• 2-layer or 3-layer fabrics
• Waterproof and breathable membranes

Insulation:

• Synthetic (polyester) or natural (down) depending on market demand

Lining:

• Lightweight, moisture-wicking materials

Accessories:

• Zippers (YKK, SBS)
• Snaps
• Cords
• Velcro
• Seam tape

Eleserber partners with certified fabric mills, offering sustainable and recycled options.

Step 3: Sampling & Prototyping

Before mass production, a sample is created.

• Pattern making based on design & size specs
• Sewing prototype to test fit and style
• Functional tests: waterproof rating, seam sealing, insulation warmth

Sampling often involves 1–2 revisions until the design is fully approved.

Step 4: Bulk Production

After sample approval:

• Final fabrics and trims are ordered
• Cutting: automatic cutters for precision
• Sewing: skilled workers assemble multiple layers, ensuring taped seams for waterproofing
• Quality checks at every stage: measurements, seam strength, zipper performance

MOQ (Minimum Order Quantity) usually starts from 300–500 pcs per color, depending on design complexity.

Step 5: Quality Control & Testing

QC isn't just at the end. It's integrated throughout:

• Pre-production sample inspection
• Inline inspection during sewing
• Final random inspection: measurements, appearance, waterproof tests, color fastness

Brands can also request third-party QC reports.

Step 6: Packing & Shipping

Finished ski jackets are folded, poly-bagged, and packed in cartons.

• Custom brand hangtags and woven labels
• Export packaging designed to protect garments during shipping
• Shipping: by sea (most common), air freight for urgent orders

Eleserber also offers logistics support to help manage delivery timelines.

Professional Tips for New Brands

• Start with fewer styles and focus on unique features or niche markets.
• Invest time in the tech pack — it saves cost in production.
• Ask your factory for fabric swatches and trim samples early.
• Consider sustainable fabrics to differentiate your brand.

Why Work with Eleserber?

• Located in Shantou, China — strong supply chain and skilled workforce
• Support from design to delivery
• Low MOQ options for startups
• Sustainable fabric choices

Ready to Create Your Own Ski Jacket Collection?

Contact Eleserber to discuss your design, get a free quote, and start production with a trusted outdoor apparel manufacturer.